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ICEFLEX® IEC SH - Low smoke

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ICEFLEX® IEC SH - Low smoke ICEFLEX®, the first halogen free comprehensive range of marine and offshore cables to resist to ultra cold Arctic temperature

applicable to shipboard, mobile and offshore

Tiêu chuẩn
International  IEC 60092-353; IEC 60092-354; IEC 60092-376
Mô tả

Ultra cold cables have good mechanical and environmental properties and especially excellent in low hazard characteristics such as low smoke and toxicity acid gas emission under fire condition. It has also excellent low temperature resistant characteristic complied with transport Canada's requirement, cold bending at -50°C and cold impact at -45°C.
 

Construction Details

  1. Conductor : Tinned annealed stranded copper as per IEC 60228, Class 2
  2. Insulation: Halogen Free ethylene polyethylene rubber as per IEC 60092-351, HF-EPR
  3. Inner Sheath : Flame retardant thermosetting compound
                Low halogen Chlorosulphonated Polyethylene rubber as per IEC 60092-359, SH
  4. Armour : Metal wire braid as per IEC 60092-350
  5. Outer Sheath : Flame retardant thermosetting compound
                PHCH: Low halogen Chlorosulphonated Polyethylene rubber as per IEC 60092-359, SH

Marking: 0,6/1KV PHCH 3X1,5 SQMM KUKDONG IEC 60332-3 A -50C COLD BENDING -45C COLD IMPACT year Length marking 0,6/1KV PHCH-FLEX 3X1,5 SQMM KUKDONG IEC 60332-3 A -50C COLD BENDING -45C COLD IMPACT year Length marking

 

Standard Applied:

  • Design guideline : IEC 60092-354/ 353/ 376
  • Material properties : IEC 60092-351, Insulation HF-EPR and IEC 60092-359, Sheath SH
  • Flame retardant : IEC 60332-3-22, CAT "A"
  • Fire resistant (option) : IEC 60331-21/31
  • HCl emission : SH for IEC 60754-1, 5%
  • Cold Properties : CSA C22.2 No. 03, -50°C; cold bend, -45°C cold impact.

 


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Đặc tính
Usage characteristics
Nhiệt độ làm việc, trong khoảng -50 .. 90°C  
Chậm cháy IEC 60332-3 Cat.A  
Chịu được thời tiết khắc nghiệt UL 1580  
Chịu dầu IEC 60092-359  
Tính ăn mòn khí IEC 60754-1, IEC 60754-2  
Độ độc khí NES 713  

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Technical and scientific background

 

High mobility of the molecular segments in a polymer is the condition for the rubbery state, i.e. high elastic elongation. With decreasing temperature, those movements are going to be frozen until the material becomes stiff, brittle and will crack by bending. This means that it is no longer useful as a ‘rubber’. This temperature is called the glass transition temperature (Tg).

This is the dominating phenomenon to understand the behavior of rubbers in cold conditions.

 

Typical temperature modulus curve for polymer

 

 


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Nexans Solution

 

CSP-based sheath (chlorosulphonated polyethylene) is a multi-functional elastomer, which resists the deteriorating influences of oil, heat and weathering agression. This rubber is also combined with other components to produce fire retardant, low smoke products to avoid emission of acid gases in fire conditions leading to corrosion damage.

It is noticeable that both the insulation and sheathing materials are thermosets. These products are cured or hardened into a permanent shape. The curing is a non-reversible chemical reaction also known as cross-linking which usually occurs under heat. The cross-linking that occurs during the curing reaction is brought by linking of atoms between or across two linear polymers resulting in a three-dimensional rigid chemical structure. Conversely to thermoplastics that are softened or melted when heated to a flowable state, rubber cross-linked products can resist to temperature overshot without any damage.

 

Schematic representation of a polymer network

 

 


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Cold behaviour

 

Cold behaviour

  • determine physical and chemical parameters of raw materials (glass-transition temperature, melting point…);
  • measure macroscopic properties with standardized techniques (brittleness, elastic recovery, stiffness, hardness…) ;
  • qualify the final cable products.

Final certification for the cold behavior was done by Lloyd’s Register according to the well recognized Canadian standard CSA 22.2.

 


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Bending Test

The cable specimen and a mandrel are conditioned at -50°C for 4 hours. The specimen is then slowly bent around the mandrel at a uniform rate speed. At the end of the procedure, the test piece is examined while still on the mandrel. Neither the insulation nor the jacket shall crack or rupture after the bending operation.

Comparative pictures after bending test:

  

 

Regular products

 

New Technology

 

 


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Impact Test

 

The apparatus consists of a vertical tracking device for the impact component or hammer. After 4 hours period in a cold chamber at -45°C, the cables are submitted to the impact of the hammer from a height of 915 mm.

Neither the insulation nor the jacket, on at least 8 out of 10 specimens shall crack or rupture when the cable is subjected to an impact test.

Comparative pictures after impact test :
 

 

Regular products

 

New Technology

 


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